Raise3D Printers Streamline Jomor Healthcare's Product Development and Manufacturing

Jomor Healthcare, a prominent Original Equipment Manufacturer (OEM) in the healthcare industry in Victoria, has integrated Raise3D 3D printers from Bilby3D into its production process. Specialising in the manufacture of hospital and age care electrical beds and their accessories, Jomor Healthcare has leveraged 3D printing to enhance its manufacturing capabilities, ensuring patient comfort and care through innovative solutions.

Challenges Faced

Jomor Healthcare initially relied on traditional manufacturing methods, which presented several challenges including high development costs, slow development and implementation times, and limited design flexibility. Recognising the potential benefits of 3D printing, Kamen Atanassov, the Engineering and Operations Manager, sought a more efficient and cost-effective solution.

Solution

Jomor Healthcare turned to Bilby3D and was introduced to the Raise3D 3D Printers. Over the past 12 months, they have utilised this technology extensively for manufacturing non-precision components such as caps, spacers, and rollers. Kamen noted the reliability of Raise3D printers, particularly with flexible filaments like TPU Shore 90A and 95A, which consistently produced high-quality results with minimal maintenance.

Practical Applications

Flexible Filament Printing

Jomor Healthcare has successfully printed non-precision components using TPU Shore 90A and 95A. The ability to reliably print with these flexible materials has been crucial for producing parts that require a degree of flexibility and durability.


Photo of TPU Parts Printed on their Raise3D 3D Printer

Product Development and Testing

The integration of Raise3D printers has streamlined Jomor Healthcare's product development process. From initial design development to rigorous testing and iteration, 3D printing has enabled quick adjustments and pre-production runs. This includes destructive and fatigue testing to ensure product durability before the final production launch.

Cost and Time Efficiency

By adopting 3D printing, Jomor Healthcare has significantly reduced development costs and slashed development times. They estimate that they were able to reduce the cost per part by an exceptional 300%. They also mentioned that “superior design outcomes achieved through 3D printing have elevated our products above the quality of molded or machined parts.”

Superior Design Outcomes

The flexibility offered by 3D printing has led to superior design outcomes. Jomor Healthcare can now produce intricate designs and make rapid iterations without the high costs and delays associated with traditional manufacturing methods.

Conclusion

Jomor Healthcare's adoption of Raise3D printers from Bilby3D has transformed its manufacturing process. The ability to print high-quality parts quickly and cost-effectively has allowed the company to meet the demands of the healthcare industry more efficiently. The reliability and low maintenance of Raise3D printers have ensured continuous operation, while the local support and spare parts availability from Bilby3D have provided added peace of mind. Looking to the future, Jomor Healthcare aims to further explore advancements in 3D printing technology to enhance resolution and speed, continually pushing the boundaries of design and manufacturing excellence.

Medical Case Studies